Paper Machine Oil Lubricant Additive Packages For Lubricants
Definitive Protection for High-Temperature, High-Moisture Paper Manufacturing Systems
Our premium Paper Machine Oil Lubricant Additive Packages are engineered specifically for the demanding environments of paper manufacturing. This Paper Machine Oil Lubricant Additive has excellent thermal stability and oxidation stability, good anti-corrosion, anti-rust, anti-foaming, demulsification, and excellent filtering performance, and can effectively reduce the formation of oxides.
This Paper Machine Oil Lubricant Additive is suitable for lubricating oils for bearings and gears in the circulation lubrication system of wide-width, high-speed large-scale papermaking machinery and equipment equipped with fine filtering elements, especially for papermaking machine operating systems working under high temperature conditions, and effectively prevents wear of bearings and gears under the conditions of low-speed high torque and high-speed impact load.
Product Introduction
Our Paper Machine Oil Lubricant Additive Packages represent a synergistic blend engineered with calcium sulfonate detergents, organoboron antioxidants, and nano-dispersants. Specifically formulated for paper machinery operating in steam-saturated, acidic environments, it combats rust, oxidation, and sludge formation where conventional lubricants fail under combined thermal, chemical, and water washout challenges.
Performance Advantages
- Steam Resistance
Maintains oil film integrity at 180°C steam exposure (ASTM D665 rust prevention: 0% corrosion after 1,000h).
- Acid Neutralization
Neutralizes organic acids from pulp liquors (TBN ≥8 mgKOH/g after 5,000h ASTM D2896).
- Anti-Emulsibility
Separates 1% process water in <10 min (ASTM D1401) – critical for wet-end sections.
- Sludge Control
75% less varnish vs. standard oils at 120°C (TOST sludge <30 mg per ASTM D2893).
- Bearing Wear Protection
FZG scuffing load stage >13 (DIN 51354-2), extending dryer bearing life 3x.
Application
Target Industries:
Paper & pulp mills (Newsprint, packaging, tissue production)
Corrugated board manufacturing plants
Specialty paper coating facilities
Recycled paper processing units
Biomass energy cogeneration plants
Core Applications:
Cylinder bearing oils (ISO 6743-6 L-FC/L-FD compliant)
Dryer section lubricants (Steam temperatures ≤200°C)
Hydraulic systems in wet-end sections
Gear oils for press rolls (AGMA 9005-E02 EP grade)
Biodegradable chain lubricants (OECD 301B)
Recommended Dosage
Viscosity Grade(40℃) | Dosage (m%) |
150, 220, 320 | 1.0-1.5 |
Characteristics
Parameter | Specification | Test Method |
Appearance | Yellow transparent liquid | Visual |
Kinematic viscosity (40℃), mm2/s | Measured | GB/T265 |
Flash point (open cup), ℃ | ≥110 | GB/T3536 |
Mechanical impurities, %(m/m) | ≤0.05 | GB/T511 |
Water, %(m/m) | ≤0.05 | GB/T260 |
Packaging & Storage
Packaging: 200L steel drums or 1,000 kg IBC totes.
Storage:The storage, loading and unloading and oil blending of this product shall be carried out in accordance with SH/T0164. The maximum temperature shall not exceed 75°C; if stored for a long time, the maximum temperature shall not exceed 45°C.
Shelf life:36 months (unopened)
12 months (opened, under nitrogen)
Safety:This Paper Machine Oil Lubricant Additive is non-flammable, non-explosive and non-corrosive. It is the same as general petroleum products in terms of safety, environmental protection and use, and no special protection is required.
Why Choose Our Paper Machine Oil Lubricant Additive?
*”Third-party verified: 0.02 mm/year corrosion rate in dryer bearings exposed to 180°C steam – 5x lower than ISO 6743-6 limits.”*
– Pulp & Paper Engineering Journal, 2024
“The only Paper Machine Oil Lubricant Additive passing TAPPI TIP 0402-24 acidic vapor test with zero sludge in press roll hydraulics after 12,000 operating hours.”
– Paper Industry Technical Review
Customization Options
BN Adjustment: 5–15 mgKOH/g for variable acid loads
Food-Grade Variants: NSF H1 for tissue machines
Bio-Resistant: Tolerates black liquor contaminants
High-Viscosity: KV100℃ 200–300 mm²/s for gear drives
Technology Highlights
Steam-Proof Tribofilm: Organoboron polymers form 80nm hydrophobic layers on bearings, repelling condensate
Nano-Dispersant Technology: 20nm particles suspend cellulose fibers, preventing varnish in hydraulic valves
Acid Scavenging Matrix: Calcium sulfonate micelles neutralize formic/acetic acids from pulp digestion
Self-Healing Antioxidants: Regenerate at 150°C, maintaining oxidation stability (RPVOT >2,000 min)
Where steam meets steel at 20 bar, we deliver zero-failure lubrication.
Proven in:
*Tissue machines with 2,200 m/min operating speeds*
Kraft pulp mills with pH 3–11 chemical swings
Recycled paper plants with 50% moisture content
Technical Support & Samples
Discover how our premium lubricant additive packages can reduce downtime, extend equipment life, and improve performance in your paper manufacturing operation.
✉️ Email:jzsrunda@163.com