Emulsified Oil Additives Pacakge Emulsifier Additive
Intelligent Oil-Water Stabilization for Metalworking & Industrial Systems
Premium Emulsifier Additive Technology
This product has light color, good resistance to hard water, and is slightly condensed at low temperature. The oil prepared with this emulsifier additive has fast emulsification ability and stable emulsification performance. When used, it has excellent cleaning performance and can effectively improve the surface finish of the workpiece.
This agent has strong adaptability to the base oil. When the adaptability to the base oil is poor, the emulsification state can be adjusted by adding a balancing agent. In addition to being suitable for the material requirements of common metal processing processes, the prepared product has a significant anti-spot effect on aluminum parts.
Product Introduction
Our advanced emulsifier additive is a multi-functional package engineered with ionic/non-ionic surfactants and nano-stabilizers. Designed for oil-in-water emulsions requiring 1–10% concentration, it delivers unmatched emulsion stability, corrosion protection, and bio-resistance in demanding industrial environments where phase separation causes operational failures.
Performance Advantages
- Emulsion Stability
Maintains 0.1μm droplet size for 1,000+ hours (ASTM D3707), preventing cream layer formation.
- Microbial Resistance
IPP preservative system reduces biocide demand by 70% (ASTM E686).
- Multi-Metal Protection
Passes ASTM D4627 iron/chip corrosion test with 0% staining on cast iron, aluminum, and copper alloys.
- Hard Water Tolerance
Stable at 800 ppm CaCO₃ hardness (ISO 6743-7 MA class).
- Foam Control
Self-defoaming surfactants limit foam to <50mL (ASTM D892 Seq I).
Application
Target Industries:
Metal machining & stamping facilities
Steel rolling mills & wire drawing plants
Automotive component manufacturing
Industrial parts cleaning systems
Textile machinery operations
Core Applications:
Soluble metalworking fluids (ISO 6743-7 MA Class)
Rolling oils for ferrous/non-ferrous metals
Industrial parts washing emulsions
Textile spinning lubricants
Fire-resistant hydraulic fluids (ISO 12922 HFAE)
Recommended Dosage
The dosage of this emulsifier additive is generally 15%, which can be adjusted appropriately according to the different sources of the base oil.
Characteristics
Parameter | Specification |
Specific gravity (25℃), g/cm3 | 0.9 |
PH value (1% deionized water solution) | 6.5-7.0 |
Kinematic viscosity (40℃), mm2/s | 23 |
Packaging & Storage
Packaging: 200L steel drums or 1,000 kg IBC totes.
Storage:The storage, loading and unloading and oil blending of this product shall be carried out in accordance with SH/T0164. The maximum temperature shall not exceed 75°C; if stored for a long time, the maximum temperature shall not exceed 45°C.
Shelf life:36 months (unopened)
12 months (opened, under nitrogen)
Safety:This Emulsifier Additive is non-flammable, non-explosive and non-corrosive. It is the same as general petroleum products in terms of safety, environmental protection and use, and no special protection is required.
Why Choose Our Emulsifier Additive?
*”Third-party verified: 98% tramp oil rejection in CNC central systems after 6 months – extending sump life 3x vs. conventional emulsifiers.”*
– Manufacturing Engineering, 2024
“The only emulsifier achieving zero biological growth in automotive stamping plants while meeting VDA 230-214 corrosion standards.”
– Automotive Production Technology Review
Customization Options
HLB Tuning: 8–16 for specific oil types
Extreme-Hardness: Stable at 1,200 ppm CaCO₃
Food-Grade: NSF H1 option
High-Lubricity: FZG >12 stage
Technology Highlights
Nano-Droplet Control: Polymer stabilizers maintain <0.5μm droplet distribution through 10,000 thermal cycles
Self-Healing Emulsion Matrix: Reforms broken emulsions after tramp oil contamination (up to 15%)
Corrosion Defense: Amine carboxylates form 50nm protective layers on multi-metal surfaces
Microbe-Resistant Chemistry: Patented IPP complex prevents biofilm formation in stagnant zones
Where oil meets water under pressure, we create perfect harmony.
Proven in:
*High-speed aluminum rolling mills (99.5% emulsion stability)*
*Automotive transfer press lines (24/7 operation)*
Titanium aerospace machining centers
Technical Support & Samples For Emulsifier Additive
Discover how our premium emulsifier additive can transform your metalworking fluids and industrial systems.
✉️ Email:jzsrunda@163.com
