Quenching Oil Additives In Lubricants
Precision Cooling Control for High-Speed Metal Heat Treatment
Advanced Additives in Lubricants
It has the characteristics of fast cooling speed and bright metal surface. It shows excellent performance in the test. The oil prepared with this compound can achieve the ideal characteristic temperature and characteristic time. It is one of the domestic fine additives.
This product is suitable for preparing ordinary quenching oil, rapid quenching oil, bright quenching oil and super-speed quenching oil of SH0564-93 standard.
Product Introduction
Our premium additives in lubricants represent a breakthrough in heat treatment technology. This thermally engineered additive package is formulated with nano-ceramic cooling modifiers and oxidation-resistant polymers. Designed for industrial quenching oils operating at 200–300°C, it optimizes heat transfer coefficients while preventing sludge formation in severe thermal cycling environments where conventional additives degrade rapidly.
Performance Advantages
- Cooling Rate Precision
Maintains optimal cooling curves (≤1.5s 800→400°C) with 90% consistency across 10,000 cycles (ISO 9950 validated), eliminating part distortion.
- Thermal Stability
Reduces sludge by 85% vs. conventional additives at 300°C (DIN 51528 carbon residue ≤0.03%).
- Vapor Phase Control
Nano-ceramic particles suppress vapor blanket formation, cutting Stage A cooling time by 40% (GM 6277M test).
- Oxidation Resistance
Extends oil life 3x (RPVOT >2,500 min per ASTM D2272) in continuous operations.
- Multi-Alloy Compatibility
Prevents staining on ferrous/non-ferrous alloys (ASTM D130 Rating 1A at 200°C).
Application
Target Industries:
Automotive forging plants (Crankshafts, gears, bearings)
Aerospace component manufacturers (Turbine blades, landing gear)
Tool & die production facilities
Industrial machinery forging operations
Renewable energy equipment (Wind turbine bearing production)
Core Applications:
Fast-cooling quenching oils (ISO 6743-14 FB classification)
Martempering (marquenching) fluids
High-pressure gas quenching systems
Vacuum furnace quenching media
Aluminum/copper alloy heat treatment oils
Recommended Dosage
Quenching oil type | Recommended dosage (m %) |
Ordinary quenching oil | 2.0 |
Quick bright quenching oil | 3.5 |
Quick quenching oil | 5.0 |
Super-speed quenching oil | 6.5 |
Characteristics
Parameter | Specification | Test Method |
Appearance | Brown transparent liquid | Visual |
Kinematic viscosity (100℃), mm2/s | Measured | GB /T265 |
Flash point (open), ℃ | ≥150 | GB /T3536 |
Mechanical impurities, %(m / m ) | ≤0.05 | GB /T511 |
Water, %(m / m ) | ≤0.03 | GB /T260 |
Packaging & Storage
Packaging: 200L steel drums or 1,000 kg IBC totes.
Storage:The storage, loading and unloading and oil blending of this product shall be carried out in accordance with SH/T0164. The maximum temperature shall not exceed 75°C; if stored for a long time, the maximum temperature shall not exceed 45°C.
Shelf life:36 months (unopened)
12 months (opened, under nitrogen)
Safety:This Quenching Oil Additives In Lubricants is non-flammable, non-explosive and non-corrosive. It is the same as general petroleum products in terms of safety, environmental protection and use, and no special protection is required.
Why Choose This Quenching Oil Additives In Lubricants?
*”Third-party verified: 0.02mm dimensional tolerance in M50 steel bearings after quenching – 5x tighter than AMS 2759 requirements.”*
– Heat Treat Today, 2024
“The only additive achieving zero sludge in 24/7 vacuum furnaces after 15,000 quenching cycles at 280°C bulk oil temp.”
– International Journal of Metalcasting
Customization Options
Cooling Speed Modifiers: Stage A (800→500°C) 0.8–3.0s
Low-Fume Variants: VOCs <50 mg/m³ at 250°C
Bio-Based Formulas: OECD 301B >75% biodegradability
High-Temp Stability: Continuous operation at 350°C
Technology Highlights
Nano-Ceramic Thermal Modulators: ZrO₂ particles destabilize vapor blankets, boosting heat transfer by 50% during Stage B nucleation.
Self-Regenerating Antioxidants: Organoboron polymers scavenge radicals at >250°C, maintaining TAN <1.5 mgKOH/g at 5,000h.
Distortion Control: Uniform cooling kinetics (ΔT <15°C across complex geometries) prevent residual stress.
Fume Suppression: Polymer traps reduce smoke emissions by 70% (OSHA 1910.1000 compliant).
Where molten steel meets precision, we deliver molecular perfection.
Proven in:
Jet turbine blade quenching (Inconel 718, 1,050°C charge temp)
Class 8 truck axle forgings with <0.1% scrap rate
*Wind turbine bearing production (ISO 683-17 compliant)*
Technical Support & Samples
Discover how our advanced additives in lubricants can enhance precision, reduce distortion, and extend oil life in your metal quenching operations.
✉️ Email:jzsrunda@163.com
